How to Make Hole for Drawer Pull
The word "drawer" followed by dados and dovetails is surly enough to scare off many a DIYer. Nonetheless, there's an easier way to build a drawer without using a table saw or router, yet results in a beautiful, sturdy assembly just the same. Worried about visible fasteners? Our design cleverly hides them out of sight for a truly professional look. Follow along to see how you can quickly build any size drawer using this simple method.
Related Tutorials: How to Install Drawer Slides &Build a Midcentury Nightstand
- Overview
- Tools
- Materials
- Cut List
Cost: $6
Time: 1 ½ hours
Difficulty: Easy. Square cuts and pocket hole joinery make this a comfortable beginner project.
(1) 1 x 3 x 6 Board to make the drawer front, back and sides
(1) 1 x 6 Board to make the drawer front
(2) 3/8 x 3/8 x 3′ Square Dowel to make cleats
(1) ¼ inch Plywood to make the drawer base
(8) 1¼ inch Wood Screws to join the sides
(2) 1 inch Wood Screws to attach the drawer face
¾ inch Finish Nails to attach the cleats
Wood Glue
Wood Filler
Note: This cut list is sized to fit our Midcentury Nightstand
1 x 3 Sides – 2 @ 16 inches (1″ less than depth of cabinet box)
1 x 3 Front – 1 @ 18 inches (2½" less than width of cabinet opening)
1 x 3 Back – 1 @ 18 inches (2½" less than width of cabinet opening)
3/8 x 3/8 Cleats – 2 @ 18 inches (2½" less than width of cabinet opening)
3/8 x 3/8 Cleats – 2 @ 13¾ inches (2¼" less than length 1×3 Sides)
¼ inch Plywood – 1 @ 18″ x 14½" (Length of 1×3 Front – by – 1½" less than length of Sides)
1 x 6 Drawer Face – 1 @ 20¼ inches (¼" less than width of opening)
Steps
1. Cut the Parts
Using a miter saw and the cut list above, cut the 1×6, 1×3, and square dowels to size. Mark cut lines on the face of the plywood using a framing square. Place painter's tape over the cut lines, and then mark them again if necessary. The painter's tape will keep the plywood from splintering during the cut. Cut along the lines using a circular saw. Lightly sand the cut edges of all the parts to remove burrs.
TIP: Check out our DIY Cutting Fence Tutorial for straighter cuts without a table saw.
2. Drill the Pocket Holes
Place the 1×3 front and back pieces on the work surface. Using a Kreg Jig, drill two pocket holes in each end of both boards.
3. Drill the Drawer Face Holes
Place the 1×6 drawer face on the work surface with the pocket holes facing down. Using a tape measure and a pencil, make two marks 4 inches from the ends of the board, and centered on its width. Using a Drill/Driver, create two pilot holes. These pilot holes will later be used to attach the drawer face.
4. Add Cleats to the Front and Back Pieces
Position an 18-inch cleat on the 1×3 front and back pieces flush with their bottom edges and ends. Apply a bead of wood glue to the cleat, reposition it, and then nail it in place using a pneumatic nail gun and ¾-inch finish nails.
5. Attach Cleats to the 1×3 Side Pieces
Position the remaining cleats on the 16-inch-long sides flush with their bottom edges and centered on their lengths. This should create a 1 1/8-inch inset on each end of each cleat. Mark the ends of the cleats with a pencil. Remove the cleats, apply a bead of wood glue, and then put them back in place. Secure the cleats using a pneumatic nail gun and ¾-inch finish nails.
6. Dryfit the Sides
Set the 1×3 pieces upright so that the cleats run along their bottom edge. Apply glue to the ends of the front and back pieces and then position them between the sides, flush with their ends.
7. Assemble the Sides
In the name of not using fancy tools, I've used a very basic method for holding the joints square during assembly. Simply place a block (make sure it has a truly square corner) into the corner and clamp it tightly to each side. This will help hold the pieces in place while inserting and driving 1¼-inch pocket screws through the pocket holes and into the adjoining side. Once all four corners are assembled, check (and recheck) that the assembly is square by using a speed or framing square and measuring corner to corner.
8. Insert the Plywood Base
Apply a bead of wood glue to the top edge of each cleat. Position the plywood inside the frame on the cleats.
Tip: Once the drawer is painted or stained, I like to run a small bead of clear caulk along the edges of the plywood base to keep dust from falling between the plywood and the 1x3s. Additionally, if the drawer will hold heavy objects, consider using ½ inch plywood instead.
9. Attach the Drawer Face
Center the front of the drawer on the 1×6 face. Depending on your application, allow the drawer face to hang below the drawer box. Mark the placement of the drawer on the 1×6, and then remove the drawer. Apply wood glue inside the marked area, and then reposition the drawer. Using a drill/driver, drive 1 inch wood screws through the pilot holes in the drawer front and into the backside of the 1×6 drawer face.
Tip: For a perfect fit, it's best to fully install the drawer box, and then position and attach the face.
Tip: Check out our How to Install Drawer Slides tutorial.
MORE BUILDING PLANS
How to Make Hole for Drawer Pull
Source: https://build-basic.com/build-a-basic-diy-drawer/